Custom Suit in Waffle Knit with Quilting

Custom Suit — Waffle Knit with Quilting

We build suit programmes from a tech pack or a physical reference sample. This Waffle Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, quilting and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Padding and Wadding — available on Waffle Knit, quoted per position and per colour.
• Foil Printing — available on Waffle Knit, quoted per position and per colour.
• Chain Stitch Embroidery — available on Waffle Knit, quoted per position and per colour.
• Satin Printed Label — available on Waffle Knit, quoted per position and per colour.
• Beading and Embroidery — available on Waffle Knit, quoted per position and per colour.
• Acid Wash — available on Waffle Knit, quoted per position and per colour.
• Heat Transfer Printing — available on Waffle Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Waffle Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with quilting applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Ski and Snowboard Resorts — suit uniforms, staff wear or resale programmes
• Airlines and Cruise Lines — suit uniforms, staff wear or resale programmes
• Electronics Assembly — suit uniforms, staff wear or resale programmes
• Construction Sites — suit uniforms, staff wear or resale programmes
• Aviation and Airlines — suit uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so suit batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Start your suit programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.