Custom Suit — Spandex with Ultrasonic Welding
We build suit programmes from a tech pack or a physical reference sample. This Spandex version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ultrasonic welding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Suit |
|---|---|
| Base fabric | Spandex |
| Decoration / finish | Ultrasonic Welding |
| Fabric weight | 280-320 gsm |
| Size range | 0-24M baby |
| Colour options | 8 Pantone-matched shades |
| MOQ | 300 pieces per style per colour |
| Sampling | 14 working days, 5 days per revision |
| Bulk lead time | 25-35 days after approval |
| Compliance | WRAP |
What you can customise
- Yarn Dyeing — available on Spandex, quoted per position and per colour.
- DTG Digital Printing — available on Spandex, quoted per position and per colour.
- Care Label — available on Spandex, quoted per position and per colour.
- Debossing — available on Spandex, quoted per position and per colour.
- Flocking — available on Spandex, quoted per position and per colour.
- Quilting — available on Spandex, quoted per position and per colour.
- Piping and Binding — available on Spandex, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Spandex-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with ultrasonic welding applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Wholesale and Distribution — suit uniforms, staff wear or resale programmes
- Golf Clubs — suit uniforms, staff wear or resale programmes
- Laboratories and Pharma — suit uniforms, staff wear or resale programmes
- Esports and Gaming — suit uniforms, staff wear or resale programmes
- Maternity and Baby Care — suit uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so suit batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
How long does sampling take?
A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Start your suit programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
