Custom Underwear — Satin with Flocking
We build underwear programmes from a tech pack or a physical reference sample. This Satin version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, flocking and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: long lead times that miss the selling season, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Underwear |
|---|---|
| Base fabric | Satin |
| Decoration / finish | Flocking |
| Fabric weight | 340-400 gsm |
| Size range | Custom grading |
| Colour options | 24 Pantone-matched shades |
| MOQ | 50 pieces per style per colour |
| Sampling | 12 working days, 4 days per revision |
| Bulk lead time | 30-60 days after approval |
| Compliance | ISO 9001 |
What you can customise
- Heat Transfer Printing — available on Satin, quoted per position and per colour.
- Stone Wash — available on Satin, quoted per position and per colour.
- Padding and Wadding — available on Satin, quoted per position and per colour.
- Custom Drawcord — available on Satin, quoted per position and per colour.
- Shirring — available on Satin, quoted per position and per colour.
- Piece Dyeing — available on Satin, quoted per position and per colour.
- Beading and Embroidery — available on Satin, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Satin-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with flocking applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Agriculture and Farming — underwear uniforms, staff wear or resale programmes
- Cleaning and Janitorial — underwear uniforms, staff wear or resale programmes
- Fashion Brands and Labels — underwear uniforms, staff wear or resale programmes
- Scouts and Youth Clubs — underwear uniforms, staff wear or resale programmes
- Veterinary Clinics — underwear uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so underwear batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
What is the minimum order quantity?
Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Start your underwear programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
