Custom Underwear in Merino Wool with Tonal Embroidery

Custom Underwear — Merino Wool with Tonal Embroidery

We build underwear programmes from a tech pack or a physical reference sample. This Merino Wool version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, tonal embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• DTG Digital Printing — available on Merino Wool, quoted per position and per colour.
• All-Over Sublimation — available on Merino Wool, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Merino Wool, quoted per position and per colour.
• Snow Wash — available on Merino Wool, quoted per position and per colour.
• Flocking — available on Merino Wool, quoted per position and per colour.
• Hangtag and Packaging — available on Merino Wool, quoted per position and per colour.
• DTF Film Printing — available on Merino Wool, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Merino Wool-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with tonal embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Nonprofit Organizations — underwear uniforms, staff wear or resale programmes
• Boutique and Independent Labels — underwear uniforms, staff wear or resale programmes
• Tennis Academies — underwear uniforms, staff wear or resale programmes
• Music Bands and Touring — underwear uniforms, staff wear or resale programmes
• Banking and Finance — underwear uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so underwear batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your underwear programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.