Custom Underwear — Selvedge Denim with Pleating
We build underwear programmes from a tech pack or a physical reference sample. This Selvedge Denim version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, pleating and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Underwear |
|---|---|
| Base fabric | Selvedge Denim |
| Decoration / finish | Pleating |
| Fabric weight | 180-200 gsm |
| Size range | Custom grading |
| Colour options | 12 Pantone-matched shades |
| MOQ | 50 pieces per style per colour |
| Sampling | 12 working days, 3 days per revision |
| Bulk lead time | 30-35 days after approval |
| Compliance | OEKO-TEX Standard 100 |
What you can customise
- Enzyme Wash — available on Selvedge Denim, quoted per position and per colour.
- Pantone Color Matching — available on Selvedge Denim, quoted per position and per colour.
- Pleating — available on Selvedge Denim, quoted per position and per colour.
- Piping and Binding — available on Selvedge Denim, quoted per position and per colour.
- Custom Zip Puller — available on Selvedge Denim, quoted per position and per colour.
- 3D Puff Embroidery — available on Selvedge Denim, quoted per position and per colour.
- Custom Button — available on Selvedge Denim, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Selvedge Denim-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with pleating applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Esports and Gaming — underwear uniforms, staff wear or resale programmes
- Real Estate Agencies — underwear uniforms, staff wear or resale programmes
- Security Services — underwear uniforms, staff wear or resale programmes
- Mining Operations — underwear uniforms, staff wear or resale programmes
- Construction Sites — underwear uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so underwear batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Start your underwear programme
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.
