Custom Silk Apparel in Velour with Ultrasonic Welding

Custom Silk Apparel — Velour with Ultrasonic Welding

We build silk apparel programmes from a tech pack or a physical reference sample. This Velour version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ultrasonic welding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Custom Button — available on Velour, quoted per position and per colour.
• Hangtag and Packaging — available on Velour, quoted per position and per colour.
• Placement Printing — available on Velour, quoted per position and per colour.
• Snow Wash — available on Velour, quoted per position and per colour.
• Padding and Wadding — available on Velour, quoted per position and per colour.
• Pleating — available on Velour, quoted per position and per colour.
• Embossing — available on Velour, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Velour-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ultrasonic welding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Music Bands and Touring — silk apparel uniforms, staff wear or resale programmes
• Schools and School Districts — silk apparel uniforms, staff wear or resale programmes
• Wedding and Bridal — silk apparel uniforms, staff wear or resale programmes
• Construction Sites — silk apparel uniforms, staff wear or resale programmes
• Railway and Transit — silk apparel uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so silk apparel batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your silk apparel programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.