Custom Tactical Helmet in Crepe with Hangtag and Packaging

Custom Tactical Helmet — Crepe with Hangtag and Packaging

We build tactical helmet programmes from a tech pack or a physical reference sample. This Crepe version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, hangtag and packaging and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Flat Embroidery — available on Crepe, quoted per position and per colour.
• Custom Zip Puller — available on Crepe, quoted per position and per colour.
• Tonal Embroidery — available on Crepe, quoted per position and per colour.
• Piping and Binding — available on Crepe, quoted per position and per colour.
• 3D Puff Embroidery — available on Crepe, quoted per position and per colour.
• All-Over Sublimation — available on Crepe, quoted per position and per colour.
• Placement Printing — available on Crepe, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Crepe-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with hangtag and packaging applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Ski and Snowboard Resorts — tactical helmet uniforms, staff wear or resale programmes
• Promotional Marketing — tactical helmet uniforms, staff wear or resale programmes
• Kids and Toddlerwear — tactical helmet uniforms, staff wear or resale programmes
• E-commerce Private Label — tactical helmet uniforms, staff wear or resale programmes
• Esports and Gaming — tactical helmet uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so tactical helmet batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your tactical helmet programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.