Custom Tactical Helmet in Alpaca with Pantone Color Matching

Custom Tactical Helmet — Alpaca with Pantone Color Matching

We build tactical helmet programmes from a tech pack or a physical reference sample. This Alpaca version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, pantone color matching and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Tonal Embroidery — available on Alpaca, quoted per position and per colour.
• Custom Zip Puller — available on Alpaca, quoted per position and per colour.
• Hangtag and Packaging — available on Alpaca, quoted per position and per colour.
• Beading and Embroidery — available on Alpaca, quoted per position and per colour.
• Custom Button — available on Alpaca, quoted per position and per colour.
• Applique Embroidery — available on Alpaca, quoted per position and per colour.
• Distressed Finish — available on Alpaca, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Alpaca-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with pantone color matching applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Trade Shows and Exhibitions — tactical helmet uniforms, staff wear or resale programmes
• Airsoft and Paintball Clubs — tactical helmet uniforms, staff wear or resale programmes
• Government and Municipal — tactical helmet uniforms, staff wear or resale programmes
• Wholesale and Distribution — tactical helmet uniforms, staff wear or resale programmes
• Chemical and Oil & Gas — tactical helmet uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so tactical helmet batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your tactical helmet programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.