Custom Tactical Pants in Flannel with DTG Digital Printing

Custom Tactical Pants — Flannel with DTG Digital Printing

We build tactical pants programmes from a tech pack or a physical reference sample. This Flannel version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dtg digital printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Shirring — available on Flannel, quoted per position and per colour.
• Puff Printing — available on Flannel, quoted per position and per colour.
• All-Over Sublimation — available on Flannel, quoted per position and per colour.
• Pantone Color Matching — available on Flannel, quoted per position and per colour.
• Woven Label — available on Flannel, quoted per position and per colour.
• Piece Dyeing — available on Flannel, quoted per position and per colour.
• Beading and Embroidery — available on Flannel, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Flannel-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dtg digital printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Motorcycle and Motorsport — tactical pants uniforms, staff wear or resale programmes
• Wholesale and Distribution — tactical pants uniforms, staff wear or resale programmes
• Ski and Snowboard Resorts — tactical pants uniforms, staff wear or resale programmes
• Dental and Veterinary Clinics — tactical pants uniforms, staff wear or resale programmes
• Yoga and Pilates Studios — tactical pants uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so tactical pants batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your tactical pants programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.