Custom Tactical Vest in Polyester with Custom Zip Puller

Custom Tactical Vest — Polyester with Custom Zip Puller

We build tactical vest programmes from a tech pack or a physical reference sample. This Polyester version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, custom zip puller and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Acid Wash — available on Polyester, quoted per position and per colour.
• DTF Film Printing — available on Polyester, quoted per position and per colour.
• 3D Puff Embroidery — available on Polyester, quoted per position and per colour.
• Beading and Embroidery — available on Polyester, quoted per position and per colour.
• Applique Embroidery — available on Polyester, quoted per position and per colour.
• Ultrasonic Welding — available on Polyester, quoted per position and per colour.
• Foil Printing — available on Polyester, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Polyester-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with custom zip puller applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Railway and Transit — tactical vest uniforms, staff wear or resale programmes
• Workwear and Industrial — tactical vest uniforms, staff wear or resale programmes
• Surf and Swim Brands — tactical vest uniforms, staff wear or resale programmes
• Real Estate Agencies — tactical vest uniforms, staff wear or resale programmes
• Pet Care and Grooming — tactical vest uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so tactical vest batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your tactical vest programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.