Custom Golf Cap Rugby Cap in Velvet with Shirring

Custom Golf Cap Rugby Cap — Velvet with Shirring

We build golf cap rugby cap programmes from a tech pack or a physical reference sample. This Velvet version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, shirring and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Flocking — available on Velvet, quoted per position and per colour.
• Shirring — available on Velvet, quoted per position and per colour.
• Embossing — available on Velvet, quoted per position and per colour.
• Laser Cutting — available on Velvet, quoted per position and per colour.
• Flat Embroidery — available on Velvet, quoted per position and per colour.
• Custom Zip Puller — available on Velvet, quoted per position and per colour.
• Acid Wash — available on Velvet, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Velvet-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with shirring applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Agriculture and Farming — golf cap rugby cap uniforms, staff wear or resale programmes
• Kids and Toddlerwear — golf cap rugby cap uniforms, staff wear or resale programmes
• Running and Marathon Events — golf cap rugby cap uniforms, staff wear or resale programmes
• Laboratories and Pharma — golf cap rugby cap uniforms, staff wear or resale programmes
• Trade Shows and Exhibitions — golf cap rugby cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so golf cap rugby cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your golf cap rugby cap programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.