Custom Golf Cap Rugby Cap in 3-Layer Waterproof Fabric with Embossing

Custom Golf Cap Rugby Cap — 3-Layer Waterproof Fabric with Embossing

We build golf cap rugby cap programmes from a tech pack or a physical reference sample. This 3-Layer Waterproof Fabric version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, embossing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Pantone Color Matching — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Rhinestone Application — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Applique Embroidery — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Beading and Embroidery — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Laser Engraving — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• 3D Puff Embroidery — available on 3-Layer Waterproof Fabric, quoted per position and per colour.
• Custom Button — available on 3-Layer Waterproof Fabric, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a 3-Layer Waterproof Fabric-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with embossing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Warehousing and Logistics — golf cap rugby cap uniforms, staff wear or resale programmes
• Restaurants and Cafes — golf cap rugby cap uniforms, staff wear or resale programmes
• Government and Municipal — golf cap rugby cap uniforms, staff wear or resale programmes
• Aviation and Airlines — golf cap rugby cap uniforms, staff wear or resale programmes
• Trade Shows and Exhibitions — golf cap rugby cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so golf cap rugby cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your golf cap rugby cap programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.