Custom Golf Cap Rugby Cap in Selvedge Denim with Ruching

Custom Golf Cap Rugby Cap — Selvedge Denim with Ruching

We build golf cap rugby cap programmes from a tech pack or a physical reference sample. This Selvedge Denim version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ruching and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Sequin Work — available on Selvedge Denim, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Selvedge Denim, quoted per position and per colour.
• Placement Printing — available on Selvedge Denim, quoted per position and per colour.
• Screen Printing — available on Selvedge Denim, quoted per position and per colour.
• Laser Cutting — available on Selvedge Denim, quoted per position and per colour.
• Reflective Printing — available on Selvedge Denim, quoted per position and per colour.
• 3D Puff Embroidery — available on Selvedge Denim, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Selvedge Denim-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ruching applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Ski and Snowboard Resorts — golf cap rugby cap uniforms, staff wear or resale programmes
• Construction Sites — golf cap rugby cap uniforms, staff wear or resale programmes
• Tennis Academies — golf cap rugby cap uniforms, staff wear or resale programmes
• Schools and School Districts — golf cap rugby cap uniforms, staff wear or resale programmes
• Sports Teams and Clubs — golf cap rugby cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so golf cap rugby cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your golf cap rugby cap programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.