Custom Other Sports Cap — Mesh with Seam Sealing
We build other sports cap programmes from a tech pack or a physical reference sample. This Mesh version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, seam sealing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: inconsistent sizing between production runs, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Other Sports Cap |
|---|---|
| Base fabric | Mesh |
| Decoration / finish | Seam Sealing |
| Fabric weight | 280-320 gsm |
| Size range | XS-3XL |
| Colour options | 24 Pantone-matched shades |
| MOQ | 50 pieces per style per colour |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 18-45 days after approval |
| Compliance | OEKO-TEX Standard 100 |
What you can customise
- Contrast Stitching — available on Mesh, quoted per position and per colour.
- 3D Puff Embroidery — available on Mesh, quoted per position and per colour.
- Satin Printed Label — available on Mesh, quoted per position and per colour.
- Distressed Finish — available on Mesh, quoted per position and per colour.
- Yarn Dyeing — available on Mesh, quoted per position and per colour.
- Tie-Dye Wash — available on Mesh, quoted per position and per colour.
- Smocking — available on Mesh, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Mesh-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with seam sealing applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Event Management — other sports cap uniforms, staff wear or resale programmes
- Film and TV Production — other sports cap uniforms, staff wear or resale programmes
- Laboratories and Pharma — other sports cap uniforms, staff wear or resale programmes
- Retail Store Staff — other sports cap uniforms, staff wear or resale programmes
- Ski and Snowboard Resorts — other sports cap uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other sports cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
Start your other sports cap programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
