Custom Aviator in Selvedge Denim with Laser Engraving

Custom Aviator — Selvedge Denim with Laser Engraving

We build aviator programmes from a tech pack or a physical reference sample. This Selvedge Denim version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, laser engraving and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Shirring — available on Selvedge Denim, quoted per position and per colour.
• Piece Dyeing — available on Selvedge Denim, quoted per position and per colour.
• Reflective Printing — available on Selvedge Denim, quoted per position and per colour.
• Custom Zip Puller — available on Selvedge Denim, quoted per position and per colour.
• Piping and Binding — available on Selvedge Denim, quoted per position and per colour.
• Care Label — available on Selvedge Denim, quoted per position and per colour.
• Seam Sealing — available on Selvedge Denim, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Selvedge Denim-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with laser engraving applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Warehousing and Logistics — aviator uniforms, staff wear or resale programmes
• Surf and Swim Brands — aviator uniforms, staff wear or resale programmes
• Laboratories and Pharma — aviator uniforms, staff wear or resale programmes
• Retail Store Staff — aviator uniforms, staff wear or resale programmes
• Manufacturing Plants — aviator uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so aviator batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your aviator programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.