Custom Aviator in Slub Cotton with Distressed Finish

Custom Aviator — Slub Cotton with Distressed Finish

We build aviator programmes from a tech pack or a physical reference sample. This Slub Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, distressed finish and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Piping and Binding — available on Slub Cotton, quoted per position and per colour.
• DTF Film Printing — available on Slub Cotton, quoted per position and per colour.
• 3D Puff Embroidery — available on Slub Cotton, quoted per position and per colour.
• Screen Printing — available on Slub Cotton, quoted per position and per colour.
• Embossing — available on Slub Cotton, quoted per position and per colour.
• Chain Stitch Embroidery — available on Slub Cotton, quoted per position and per colour.
• Pantone Color Matching — available on Slub Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Slub Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with distressed finish applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Healthcare and Hospitals — aviator uniforms, staff wear or resale programmes
• Corporate Offices — aviator uniforms, staff wear or resale programmes
• Running and Marathon Events — aviator uniforms, staff wear or resale programmes
• Police and Fire Departments — aviator uniforms, staff wear or resale programmes
• Banking and Finance — aviator uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so aviator batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your aviator programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.