Custom Aviator — Organza with Acid Wash
We build aviator programmes from a tech pack or a physical reference sample. This Organza version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, acid wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Aviator |
|---|---|
| Base fabric | Organza |
| Decoration / finish | Acid Wash |
| Fabric weight | 220-260 gsm |
| Size range | S-4XL |
| Colour options | 8 Pantone-matched shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 14 working days, 5 days per revision |
| Bulk lead time | 30-45 days after approval |
| Compliance | ISO 9001 |
What you can customise
- Ruching — available on Organza, quoted per position and per colour.
- Quilting — available on Organza, quoted per position and per colour.
- Piping and Binding — available on Organza, quoted per position and per colour.
- Beading and Embroidery — available on Organza, quoted per position and per colour.
- Smocking — available on Organza, quoted per position and per colour.
- Chenille Embroidery — available on Organza, quoted per position and per colour.
- Hangtag and Packaging — available on Organza, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Organza-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with acid wash applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Film and TV Production — aviator uniforms, staff wear or resale programmes
- Chemical and Oil & Gas — aviator uniforms, staff wear or resale programmes
- Restaurants and Cafes — aviator uniforms, staff wear or resale programmes
- Military and Tactical — aviator uniforms, staff wear or resale programmes
- Food Processing — aviator uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so aviator batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
What is the minimum order quantity?
Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
How long does sampling take?
A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
Start your aviator programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
