Custom Other Warm Cap — French Linen with Chain Stitch Embroidery
We build other warm cap programmes from a tech pack or a physical reference sample. This French Linen version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, chain stitch embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: inconsistent sizing between production runs, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification
| Product | Other Warm Cap |
|---|---|
| Base fabric | French Linen |
| Decoration / finish | Chain Stitch Embroidery |
| Fabric weight | 180-200 gsm |
| Size range | 0-24M baby |
| Colour options | 12 Pantone-matched shades |
| MOQ | 500 pieces per style per colour |
| Sampling | 12 working days, 3 days per revision |
| Bulk lead time | 30-45 days after approval |
| Compliance | BSCI |
What you can customise
- Applique Embroidery — available on French Linen, quoted per position and per colour.
- Embossing — available on French Linen, quoted per position and per colour.
- Foil Printing — available on French Linen, quoted per position and per colour.
- Ruching — available on French Linen, quoted per position and per colour.
- Care Label — available on French Linen, quoted per position and per colour.
- DTF Film Printing — available on French Linen, quoted per position and per colour.
- Laser Engraving — available on French Linen, quoted per position and per colour.

How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a French Linen-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with chain stitch embroidery applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Music Bands and Touring — other warm cap uniforms, staff wear or resale programmes
- Dental and Veterinary Clinics — other warm cap uniforms, staff wear or resale programmes
- Streetwear Brands — other warm cap uniforms, staff wear or resale programmes
- Yoga and Pilates Studios — other warm cap uniforms, staff wear or resale programmes
- Agriculture and Farming — other warm cap uniforms, staff wear or resale programmes

Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other warm cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What is the minimum order quantity?
Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Start your other warm cap programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.







