Custom Other Warm Cap in Recycled Nylon with Ultrasonic Welding

Custom Other Warm Cap — Recycled Nylon with Ultrasonic Welding

We build other warm cap programmes from a tech pack or a physical reference sample. This Recycled Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ultrasonic welding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Pleating — available on Recycled Nylon, quoted per position and per colour.
• Custom Drawcord — available on Recycled Nylon, quoted per position and per colour.
• Beading and Embroidery — available on Recycled Nylon, quoted per position and per colour.
• Rhinestone Application — available on Recycled Nylon, quoted per position and per colour.
• Applique Embroidery — available on Recycled Nylon, quoted per position and per colour.
• Custom Zip Puller — available on Recycled Nylon, quoted per position and per colour.
• Flat Embroidery — available on Recycled Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Recycled Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ultrasonic welding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Film and TV Production — other warm cap uniforms, staff wear or resale programmes
• Surf and Swim Brands — other warm cap uniforms, staff wear or resale programmes
• Dance and Ballet Schools — other warm cap uniforms, staff wear or resale programmes
• Agriculture and Farming — other warm cap uniforms, staff wear or resale programmes
• Veterinary Clinics — other warm cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other warm cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your other warm cap programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.