Custom Work Caps in Georgette with Hangtag and Packaging

Custom Work Caps — Georgette with Hangtag and Packaging

We build work caps programmes from a tech pack or a physical reference sample. This Georgette version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, hangtag and packaging and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Custom Button — available on Georgette, quoted per position and per colour.
• Laser Cutting — available on Georgette, quoted per position and per colour.
• Shirring — available on Georgette, quoted per position and per colour.
• Pleating — available on Georgette, quoted per position and per colour.
• Ruching — available on Georgette, quoted per position and per colour.
• Embossing — available on Georgette, quoted per position and per colour.
• Piping and Binding — available on Georgette, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Georgette-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with hangtag and packaging applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Golf Clubs — work caps uniforms, staff wear or resale programmes
• Nonprofit Organizations — work caps uniforms, staff wear or resale programmes
• Maternity and Baby Care — work caps uniforms, staff wear or resale programmes
• Kids and Toddlerwear — work caps uniforms, staff wear or resale programmes
• Veterinary Clinics — work caps uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so work caps batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your work caps programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.