Custom Other Hats & Caps in Down-Proof Nylon with Bonding Construction

Custom Other Hats & Caps — Down-Proof Nylon with Bonding Construction

We build other hats & caps programmes from a tech pack or a physical reference sample. This Down-Proof Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, bonding construction and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Glow-in-the-Dark Printing — available on Down-Proof Nylon, quoted per position and per colour.
• Snow Wash — available on Down-Proof Nylon, quoted per position and per colour.
• Smocking — available on Down-Proof Nylon, quoted per position and per colour.
• Bonding Construction — available on Down-Proof Nylon, quoted per position and per colour.
• DTG Digital Printing — available on Down-Proof Nylon, quoted per position and per colour.
• Applique Embroidery — available on Down-Proof Nylon, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Down-Proof Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Down-Proof Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with bonding construction applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Religious and Community — other hats & caps uniforms, staff wear or resale programmes
• Retail Store Staff — other hats & caps uniforms, staff wear or resale programmes
• Music Bands and Touring — other hats & caps uniforms, staff wear or resale programmes
• Airlines and Cruise Lines — other hats & caps uniforms, staff wear or resale programmes
• Cleaning and Janitorial — other hats & caps uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other hats & caps batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your other hats & caps programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.