Custom Other Hats & Caps in Bamboo Cotton Blend with Dye-Sublimation Printing

Custom Other Hats & Caps — Bamboo Cotton Blend with Dye-Sublimation Printing

We build other hats & caps programmes from a tech pack or a physical reference sample. This Bamboo Cotton Blend version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dye-sublimation printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Enzyme Wash — available on Bamboo Cotton Blend, quoted per position and per colour.
• DTF Film Printing — available on Bamboo Cotton Blend, quoted per position and per colour.
• Flat Embroidery — available on Bamboo Cotton Blend, quoted per position and per colour.
• Acid Wash — available on Bamboo Cotton Blend, quoted per position and per colour.
• Distressed Finish — available on Bamboo Cotton Blend, quoted per position and per colour.
• Rhinestone Application — available on Bamboo Cotton Blend, quoted per position and per colour.
• Satin Printed Label — available on Bamboo Cotton Blend, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Bamboo Cotton Blend-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dye-sublimation printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Bars and Nightclubs — other hats & caps uniforms, staff wear or resale programmes
• Wholesale and Distribution — other hats & caps uniforms, staff wear or resale programmes
• Esports and Gaming — other hats & caps uniforms, staff wear or resale programmes
• Food Processing — other hats & caps uniforms, staff wear or resale programmes
• Airsoft and Paintball Clubs — other hats & caps uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other hats & caps batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Start your other hats & caps programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.