Custom Scarf — Velvet with Ultrasonic Welding
We build scarf programmes from a tech pack or a physical reference sample. This Velvet version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ultrasonic welding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Scarf |
|---|---|
| Base fabric | Velvet |
| Decoration / finish | Ultrasonic Welding |
| Fabric weight | 280-320 gsm |
| Size range | S-4XL |
| Colour options | 24 Pantone-matched shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 14 working days, 5 days per revision |
| Bulk lead time | 18-35 days after approval |
| Compliance | BSCI |
What you can customise
- Tie-Dye Wash — available on Velvet, quoted per position and per colour.
- Glow-in-the-Dark Printing — available on Velvet, quoted per position and per colour.
- Care Label — available on Velvet, quoted per position and per colour.
- Ruching — available on Velvet, quoted per position and per colour.
- Acid Wash — available on Velvet, quoted per position and per colour.
- All-Over Sublimation — available on Velvet, quoted per position and per colour.
- Ultrasonic Welding — available on Velvet, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Velvet-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with ultrasonic welding applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- E-commerce Private Label — scarf uniforms, staff wear or resale programmes
- Tennis Academies — scarf uniforms, staff wear or resale programmes
- Airlines and Cruise Lines — scarf uniforms, staff wear or resale programmes
- Cleaning and Janitorial — scarf uniforms, staff wear or resale programmes
- Cycling and Triathlon — scarf uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so scarf batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
How long does sampling take?
A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
Start your scarf programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
