Custom Fedora in Wool Blend with Screen Printing

Custom Fedora — Wool Blend with Screen Printing

We build fedora programmes from a tech pack or a physical reference sample. This Wool Blend version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, screen printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Acid Wash — available on Wool Blend, quoted per position and per colour.
• Flat Embroidery — available on Wool Blend, quoted per position and per colour.
• Applique Embroidery — available on Wool Blend, quoted per position and per colour.
• Pleating — available on Wool Blend, quoted per position and per colour.
• Woven Label — available on Wool Blend, quoted per position and per colour.
• Bonding Construction — available on Wool Blend, quoted per position and per colour.
• Placement Printing — available on Wool Blend, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Wool Blend-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with screen printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Sports Teams and Clubs — fedora uniforms, staff wear or resale programmes
• Warehousing and Logistics — fedora uniforms, staff wear or resale programmes
• Real Estate Agencies — fedora uniforms, staff wear or resale programmes
• Banking and Finance — fedora uniforms, staff wear or resale programmes
• Gyms and Fitness Studios — fedora uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so fedora batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your fedora programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.