Custom Beret in Flame-Retardant Fabric with Rhinestone Application

Custom Beret — Flame-Retardant Fabric with Rhinestone Application

We build beret programmes from a tech pack or a physical reference sample. This Flame-Retardant Fabric version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, rhinestone application and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Embossing — available on Flame-Retardant Fabric, quoted per position and per colour.
• Shirring — available on Flame-Retardant Fabric, quoted per position and per colour.
• Flocking — available on Flame-Retardant Fabric, quoted per position and per colour.
• Rhinestone Application — available on Flame-Retardant Fabric, quoted per position and per colour.
• Yarn Dyeing — available on Flame-Retardant Fabric, quoted per position and per colour.
• Quilting — available on Flame-Retardant Fabric, quoted per position and per colour.
• Ruching — available on Flame-Retardant Fabric, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Flame-Retardant Fabric-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with rhinestone application applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Retail Store Staff — beret uniforms, staff wear or resale programmes
• Manufacturing Plants — beret uniforms, staff wear or resale programmes
• Schools and School Districts — beret uniforms, staff wear or resale programmes
• Music Bands and Touring — beret uniforms, staff wear or resale programmes
• Government and Municipal — beret uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so beret batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your beret programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.