Custom Bonnet in Moisture-Wicking Knit with Applique Embroidery

Custom Bonnet — Moisture-Wicking Knit with Applique Embroidery

We build bonnet programmes from a tech pack or a physical reference sample. This Moisture-Wicking Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, applique embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Acid Wash — available on Moisture-Wicking Knit, quoted per position and per colour.
• Screen Printing — available on Moisture-Wicking Knit, quoted per position and per colour.
• Debossing — available on Moisture-Wicking Knit, quoted per position and per colour.
• Tonal Embroidery — available on Moisture-Wicking Knit, quoted per position and per colour.
• Stone Wash — available on Moisture-Wicking Knit, quoted per position and per colour.
• DTF Film Printing — available on Moisture-Wicking Knit, quoted per position and per colour.
• Flocking — available on Moisture-Wicking Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Moisture-Wicking Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with applique embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Music Bands and Touring — bonnet uniforms, staff wear or resale programmes
• Military and Tactical — bonnet uniforms, staff wear or resale programmes
• Nonprofit Organizations — bonnet uniforms, staff wear or resale programmes
• Airlines and Cruise Lines — bonnet uniforms, staff wear or resale programmes
• Manufacturing Plants — bonnet uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so bonnet batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Start your bonnet programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.