Custom Bonnet in Mohair with Distressed Finish

Custom Bonnet — Mohair with Distressed Finish

We build bonnet programmes from a tech pack or a physical reference sample. This Mohair version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, distressed finish and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Screen Printing — available on Mohair, quoted per position and per colour.
• Laser Cutting — available on Mohair, quoted per position and per colour.
• Custom Zip Puller — available on Mohair, quoted per position and per colour.
• Rhinestone Application — available on Mohair, quoted per position and per colour.
• Seam Sealing — available on Mohair, quoted per position and per colour.
• Pantone Color Matching — available on Mohair, quoted per position and per colour.
• Enzyme Wash — available on Mohair, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Mohair-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with distressed finish applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Banking and Finance — bonnet uniforms, staff wear or resale programmes
• Fashion Brands and Labels — bonnet uniforms, staff wear or resale programmes
• Theater and Performance — bonnet uniforms, staff wear or resale programmes
• Dental and Veterinary Clinics — bonnet uniforms, staff wear or resale programmes
• Film and TV Production — bonnet uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so bonnet batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your bonnet programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.