Custom Cowboy Hat in UPF 50+ Sun Fabric with Flocking

Custom Cowboy Hat — UPF 50+ Sun Fabric with Flocking

We build cowboy hat programmes from a tech pack or a physical reference sample. This UPF 50+ Sun Fabric version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, flocking and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• All-Over Sublimation — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Ruching — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Placement Printing — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Snow Wash — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Debossing — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Laser Cutting — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Satin Printed Label — available on UPF 50+ Sun Fabric, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a UPF 50+ Sun Fabric-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with flocking applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Photography Studios — cowboy hat uniforms, staff wear or resale programmes
• Banking and Finance — cowboy hat uniforms, staff wear or resale programmes
• Military and Tactical — cowboy hat uniforms, staff wear or resale programmes
• Universities — cowboy hat uniforms, staff wear or resale programmes
• Hospitality and Hotels — cowboy hat uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so cowboy hat batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your cowboy hat programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.