Custom Cowboy Hat — Pique Knit with Tie-Dye Wash
We build cowboy hat programmes from a tech pack or a physical reference sample. This Pique Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, tie-dye wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Cowboy Hat |
|---|---|
| Base fabric | Pique Knit |
| Decoration / finish | Tie-Dye Wash |
| Fabric weight | 220-260 gsm |
| Size range | 2-12Y kids |
| Colour options | 6 Pantone-matched shades |
| MOQ | 50 pieces per style per colour |
| Sampling | 14 working days, 3 days per revision |
| Bulk lead time | 30-35 days after approval |
| Compliance | GOTS |
What you can customise
- Snow Wash — available on Pique Knit, quoted per position and per colour.
- Screen Printing — available on Pique Knit, quoted per position and per colour.
- Dye-Sublimation Printing — available on Pique Knit, quoted per position and per colour.
- Enzyme Wash — available on Pique Knit, quoted per position and per colour.
- DTF Film Printing — available on Pique Knit, quoted per position and per colour.
- Satin Printed Label — available on Pique Knit, quoted per position and per colour.
- Embossing — available on Pique Knit, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Pique Knit-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with tie-dye wash applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Electronics Assembly — cowboy hat uniforms, staff wear or resale programmes
- Police and Fire Departments — cowboy hat uniforms, staff wear or resale programmes
- Military and Tactical — cowboy hat uniforms, staff wear or resale programmes
- Outdoor and Hiking — cowboy hat uniforms, staff wear or resale programmes
- Scouts and Youth Clubs — cowboy hat uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so cowboy hat batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What is the minimum order quantity?
Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
Start your cowboy hat programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
