Custom Peaked Cap in Wool Blend with Puff Printing

Custom Peaked Cap — Wool Blend with Puff Printing

We build peaked cap programmes from a tech pack or a physical reference sample. This Wool Blend version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, puff printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Piece Dyeing — available on Wool Blend, quoted per position and per colour.
• Beading and Embroidery — available on Wool Blend, quoted per position and per colour.
• Rhinestone Application — available on Wool Blend, quoted per position and per colour.
• Padding and Wadding — available on Wool Blend, quoted per position and per colour.
• Smocking — available on Wool Blend, quoted per position and per colour.
• Embossing — available on Wool Blend, quoted per position and per colour.
• Acid Wash — available on Wool Blend, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Wool Blend-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with puff printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Government and Municipal — peaked cap uniforms, staff wear or resale programmes
• Chemical and Oil & Gas — peaked cap uniforms, staff wear or resale programmes
• Airsoft and Paintball Clubs — peaked cap uniforms, staff wear or resale programmes
• Banking and Finance — peaked cap uniforms, staff wear or resale programmes
• Fashion Brands and Labels — peaked cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so peaked cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your peaked cap programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.