Custom Trucker Hat in Faux Shearling with Foil Printing

Custom Trucker Hat — Faux Shearling with Foil Printing

We build trucker hat programmes from a tech pack or a physical reference sample. This Faux Shearling version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, foil printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Sequin Work — available on Faux Shearling, quoted per position and per colour.
• Laser Engraving — available on Faux Shearling, quoted per position and per colour.
• Foil Printing — available on Faux Shearling, quoted per position and per colour.
• Flat Embroidery — available on Faux Shearling, quoted per position and per colour.
• Piece Dyeing — available on Faux Shearling, quoted per position and per colour.
• Tie-Dye Wash — available on Faux Shearling, quoted per position and per colour.
• Screen Printing — available on Faux Shearling, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Faux Shearling-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with foil printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Government and Municipal — trucker hat uniforms, staff wear or resale programmes
• Event Management — trucker hat uniforms, staff wear or resale programmes
• Motorcycle and Motorsport — trucker hat uniforms, staff wear or resale programmes
• Bars and Nightclubs — trucker hat uniforms, staff wear or resale programmes
• Railway and Transit — trucker hat uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so trucker hat batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your trucker hat programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.