Custom Webbing in Mulberry Silk with Acid Wash

Custom Webbing — Mulberry Silk with Acid Wash

We build webbing programmes from a tech pack or a physical reference sample. This Mulberry Silk version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, acid wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Piping and Binding — available on Mulberry Silk, quoted per position and per colour.
• 3D Puff Embroidery — available on Mulberry Silk, quoted per position and per colour.
• Chain Stitch Embroidery — available on Mulberry Silk, quoted per position and per colour.
• Custom Button — available on Mulberry Silk, quoted per position and per colour.
• Screen Printing — available on Mulberry Silk, quoted per position and per colour.
• Acid Wash — available on Mulberry Silk, quoted per position and per colour.
• Pantone Color Matching — available on Mulberry Silk, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Mulberry Silk-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with acid wash applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Security Services — webbing uniforms, staff wear or resale programmes
• Nonprofit Organizations — webbing uniforms, staff wear or resale programmes
• Running and Marathon Events — webbing uniforms, staff wear or resale programmes
• Film and TV Production — webbing uniforms, staff wear or resale programmes
• Dental and Veterinary Clinics — webbing uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so webbing batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your webbing programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.