Custom Flame Retardant Clothing in Merino Wool with Flat Embroidery

Custom Flame Retardant Clothing — Merino Wool with Flat Embroidery

We build flame retardant clothing programmes from a tech pack or a physical reference sample. This Merino Wool version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, flat embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Ultrasonic Welding — available on Merino Wool, quoted per position and per colour.
• Satin Printed Label — available on Merino Wool, quoted per position and per colour.
• Smocking — available on Merino Wool, quoted per position and per colour.
• Piece Dyeing — available on Merino Wool, quoted per position and per colour.
• Screen Printing — available on Merino Wool, quoted per position and per colour.
• Pleating — available on Merino Wool, quoted per position and per colour.
• Custom Button — available on Merino Wool, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Merino Wool-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with flat embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Railway and Transit — flame retardant clothing uniforms, staff wear or resale programmes
• Golf Clubs — flame retardant clothing uniforms, staff wear or resale programmes
• Scouts and Youth Clubs — flame retardant clothing uniforms, staff wear or resale programmes
• Government and Municipal — flame retardant clothing uniforms, staff wear or resale programmes
• Beauty and Cosmetics — flame retardant clothing uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so flame retardant clothing batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your flame retardant clothing programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.