Custom Reflective Safety Clothing in Flannel with Piece Dyeing

Custom Reflective Safety Clothing — Flannel with Piece Dyeing

We build reflective safety clothing programmes from a tech pack or a physical reference sample. This Flannel version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, piece dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Placement Printing — available on Flannel, quoted per position and per colour.
• Beading and Embroidery — available on Flannel, quoted per position and per colour.
• Shirring — available on Flannel, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Flannel, quoted per position and per colour.
• Acid Wash — available on Flannel, quoted per position and per colour.
• Pleating — available on Flannel, quoted per position and per colour.
• Tonal Embroidery — available on Flannel, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Flannel-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with piece dyeing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Wholesale and Distribution — reflective safety clothing uniforms, staff wear or resale programmes
• Trade Shows and Exhibitions — reflective safety clothing uniforms, staff wear or resale programmes
• Banking and Finance — reflective safety clothing uniforms, staff wear or resale programmes
• Nonprofit Organizations — reflective safety clothing uniforms, staff wear or resale programmes
• Construction Sites — reflective safety clothing uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so reflective safety clothing batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your reflective safety clothing programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.