Custom Insole in Interlock Knit with Laser Cutting

Custom Insole — Interlock Knit with Laser Cutting

We build insole programmes from a tech pack or a physical reference sample. This Interlock Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, laser cutting and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Laser Engraving — available on Interlock Knit, quoted per position and per colour.
• Pleating — available on Interlock Knit, quoted per position and per colour.
• 3D Puff Embroidery — available on Interlock Knit, quoted per position and per colour.
• Sequin Work — available on Interlock Knit, quoted per position and per colour.
• Chenille Embroidery — available on Interlock Knit, quoted per position and per colour.
• DTF Film Printing — available on Interlock Knit, quoted per position and per colour.
• Custom Drawcord — available on Interlock Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Interlock Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with laser cutting applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Automotive Dealerships — insole uniforms, staff wear or resale programmes
• Photography Studios — insole uniforms, staff wear or resale programmes
• Beauty and Cosmetics — insole uniforms, staff wear or resale programmes
• Security Services — insole uniforms, staff wear or resale programmes
• Trade Shows and Exhibitions — insole uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so insole batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your insole programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.