Custom Shoe Horn in Down-Proof Nylon with Rhinestone Application

Custom Shoe Horn — Down-Proof Nylon with Rhinestone Application

We build shoe horn programmes from a tech pack or a physical reference sample. This Down-Proof Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, rhinestone application and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Dye-Sublimation Printing — available on Down-Proof Nylon, quoted per position and per colour.
• Satin Printed Label — available on Down-Proof Nylon, quoted per position and per colour.
• Garment Dyeing — available on Down-Proof Nylon, quoted per position and per colour.
• Padding and Wadding — available on Down-Proof Nylon, quoted per position and per colour.
• Snow Wash — available on Down-Proof Nylon, quoted per position and per colour.
• Care Label — available on Down-Proof Nylon, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Down-Proof Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Down-Proof Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with rhinestone application applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Promotional Marketing — shoe horn uniforms, staff wear or resale programmes
• Manufacturing Plants — shoe horn uniforms, staff wear or resale programmes
• Golf Clubs — shoe horn uniforms, staff wear or resale programmes
• Beauty and Cosmetics — shoe horn uniforms, staff wear or resale programmes
• Boutique and Independent Labels — shoe horn uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so shoe horn batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Start your shoe horn programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.