Custom Sole in French Terry with Ultrasonic Welding

Custom Sole — French Terry with Ultrasonic Welding

We build sole programmes from a tech pack or a physical reference sample. This French Terry version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ultrasonic welding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Rhinestone Application — available on French Terry, quoted per position and per colour.
• Chenille Embroidery — available on French Terry, quoted per position and per colour.
• Debossing — available on French Terry, quoted per position and per colour.
• Reflective Printing — available on French Terry, quoted per position and per colour.
• Distressed Finish — available on French Terry, quoted per position and per colour.
• Ribbed Cuff and Hem — available on French Terry, quoted per position and per colour.
• Yarn Dyeing — available on French Terry, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a French Terry-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ultrasonic welding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Motorcycle and Motorsport — sole uniforms, staff wear or resale programmes
• Golf Clubs — sole uniforms, staff wear or resale programmes
• Gyms and Fitness Studios — sole uniforms, staff wear or resale programmes
• Laboratories and Pharma — sole uniforms, staff wear or resale programmes
• E-commerce Private Label — sole uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so sole batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Start your sole programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.