Custom Toe Cap in Silk Charmeuse with Tie-Dye Wash

Custom Toe Cap — Silk Charmeuse with Tie-Dye Wash

We build toe cap programmes from a tech pack or a physical reference sample. This Silk Charmeuse version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, tie-dye wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Screen Printing — available on Silk Charmeuse, quoted per position and per colour.
• Ultrasonic Welding — available on Silk Charmeuse, quoted per position and per colour.
• Satin Printed Label — available on Silk Charmeuse, quoted per position and per colour.
• Shirring — available on Silk Charmeuse, quoted per position and per colour.
• Bonding Construction — available on Silk Charmeuse, quoted per position and per colour.
• Embossing — available on Silk Charmeuse, quoted per position and per colour.
• Tie-Dye Wash — available on Silk Charmeuse, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Silk Charmeuse-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with tie-dye wash applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Laboratories and Pharma — toe cap uniforms, staff wear or resale programmes
• Government and Municipal — toe cap uniforms, staff wear or resale programmes
• Chemical and Oil & Gas — toe cap uniforms, staff wear or resale programmes
• Real Estate Agencies — toe cap uniforms, staff wear or resale programmes
• Esports and Gaming — toe cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so toe cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Start your toe cap programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.