Custom Sports Caps in Taffeta with Tie-Dye Wash

Custom Sports Caps — Taffeta with Tie-Dye Wash

We build sports caps programmes from a tech pack or a physical reference sample. This Taffeta version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, tie-dye wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Reflective Printing — available on Taffeta, quoted per position and per colour.
• Chain Stitch Embroidery — available on Taffeta, quoted per position and per colour.
• Custom Button — available on Taffeta, quoted per position and per colour.
• Sequin Work — available on Taffeta, quoted per position and per colour.
• Rhinestone Application — available on Taffeta, quoted per position and per colour.
• Heat Transfer Printing — available on Taffeta, quoted per position and per colour.
• Debossing — available on Taffeta, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Taffeta-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with tie-dye wash applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Scouts and Youth Clubs — sports caps uniforms, staff wear or resale programmes
• Security Services — sports caps uniforms, staff wear or resale programmes
• Electronics Assembly — sports caps uniforms, staff wear or resale programmes
• Automotive Dealerships — sports caps uniforms, staff wear or resale programmes
• Food Processing — sports caps uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so sports caps batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your sports caps programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.