Custom Baseball Jacket in Down-Proof Nylon with Shirring

Custom Baseball Jacket — Down-Proof Nylon with Shirring

We build baseball jacket programmes from a tech pack or a physical reference sample. This Down-Proof Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, shirring and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• DTG Digital Printing — available on Down-Proof Nylon, quoted per position and per colour.
• Yarn Dyeing — available on Down-Proof Nylon, quoted per position and per colour.
• Woven Label — available on Down-Proof Nylon, quoted per position and per colour.
• Shirring — available on Down-Proof Nylon, quoted per position and per colour.
• All-Over Sublimation — available on Down-Proof Nylon, quoted per position and per colour.
• Tie-Dye Wash — available on Down-Proof Nylon, quoted per position and per colour.
• Distressed Finish — available on Down-Proof Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Down-Proof Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with shirring applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Manufacturing Plants — baseball jacket uniforms, staff wear or resale programmes
• Veterinary Clinics — baseball jacket uniforms, staff wear or resale programmes
• Beauty and Cosmetics — baseball jacket uniforms, staff wear or resale programmes
• Mining Operations — baseball jacket uniforms, staff wear or resale programmes
• Food Processing — baseball jacket uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so baseball jacket batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your baseball jacket programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.