Custom Bomber Jacket in UPF 50+ Sun Fabric with All-Over Sublimation

Custom Bomber Jacket — UPF 50+ Sun Fabric with All-Over Sublimation

We build bomber jacket programmes from a tech pack or a physical reference sample. This UPF 50+ Sun Fabric version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, all-over sublimation and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Stone Wash — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Screen Printing — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Acid Wash — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Flat Embroidery — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Custom Zip Puller — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• 3D Puff Embroidery — available on UPF 50+ Sun Fabric, quoted per position and per colour.
• Woven Label — available on UPF 50+ Sun Fabric, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a UPF 50+ Sun Fabric-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with all-over sublimation applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Railway and Transit — bomber jacket uniforms, staff wear or resale programmes
• Film and TV Production — bomber jacket uniforms, staff wear or resale programmes
• Chemical and Oil & Gas — bomber jacket uniforms, staff wear or resale programmes
• Music Bands and Touring — bomber jacket uniforms, staff wear or resale programmes
• Trade Shows and Exhibitions — bomber jacket uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so bomber jacket batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your bomber jacket programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.