Custom Denim Jacket in Softshell with Dye-Sublimation Printing

Custom Denim Jacket — Softshell with Dye-Sublimation Printing

We build denim jacket programmes from a tech pack or a physical reference sample. This Softshell version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dye-sublimation printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Shirring — available on Softshell, quoted per position and per colour.
• Garment Dyeing — available on Softshell, quoted per position and per colour.
• Piece Dyeing — available on Softshell, quoted per position and per colour.
• Pantone Color Matching — available on Softshell, quoted per position and per colour.
• Laser Engraving — available on Softshell, quoted per position and per colour.
• Hangtag and Packaging — available on Softshell, quoted per position and per colour.
• Care Label — available on Softshell, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Softshell-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dye-sublimation printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Corporate Offices — denim jacket uniforms, staff wear or resale programmes
• Chemical and Oil & Gas — denim jacket uniforms, staff wear or resale programmes
• Railway and Transit — denim jacket uniforms, staff wear or resale programmes
• Electronics Assembly — denim jacket uniforms, staff wear or resale programmes
• Laboratories and Pharma — denim jacket uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so denim jacket batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your denim jacket programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.