Custom Modest Swimsuit in Down-Proof Nylon with Yarn Dyeing

Custom Modest Swimsuit — Down-Proof Nylon with Yarn Dyeing

We build modest swimsuit programmes from a tech pack or a physical reference sample. This Down-Proof Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, yarn dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Pantone Color Matching — available on Down-Proof Nylon, quoted per position and per colour.
• Flat Embroidery — available on Down-Proof Nylon, quoted per position and per colour.
• Custom Drawcord — available on Down-Proof Nylon, quoted per position and per colour.
• Tonal Embroidery — available on Down-Proof Nylon, quoted per position and per colour.
• 3D Puff Embroidery — available on Down-Proof Nylon, quoted per position and per colour.
• Heat Transfer Printing — available on Down-Proof Nylon, quoted per position and per colour.
• Seam Sealing — available on Down-Proof Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Down-Proof Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with yarn dyeing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Music Bands and Touring — modest swimsuit uniforms, staff wear or resale programmes
• Manufacturing Plants — modest swimsuit uniforms, staff wear or resale programmes
• Military and Tactical — modest swimsuit uniforms, staff wear or resale programmes
• Construction Sites — modest swimsuit uniforms, staff wear or resale programmes
• Aviation and Airlines — modest swimsuit uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so modest swimsuit batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your modest swimsuit programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.