Custom Boys' Tops, Tees & Shirts in Polyester with Dye-Sublimation Printing

Custom Boys' Tops, Tees & Shirts — Polyester with Dye-Sublimation Printing

We build boys' tops, tees & shirts programmes from a tech pack or a physical reference sample. This Polyester version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dye-sublimation printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Care Label — available on Polyester, quoted per position and per colour.
• Placement Printing — available on Polyester, quoted per position and per colour.
• Custom Button — available on Polyester, quoted per position and per colour.
• Garment Dyeing — available on Polyester, quoted per position and per colour.
• Seam Sealing — available on Polyester, quoted per position and per colour.
• Pantone Color Matching — available on Polyester, quoted per position and per colour.
• Flat Embroidery — available on Polyester, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Polyester-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dye-sublimation printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Spas and Salons — boys' tops, tees & shirts uniforms, staff wear or resale programmes
• Running and Marathon Events — boys' tops, tees & shirts uniforms, staff wear or resale programmes
• Esports and Gaming — boys' tops, tees & shirts uniforms, staff wear or resale programmes
• Kids and Toddlerwear — boys' tops, tees & shirts uniforms, staff wear or resale programmes
• Gyms and Fitness Studios — boys' tops, tees & shirts uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so boys' tops, tees & shirts batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Start your boys' tops, tees & shirts programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.