Custom Denim Suit in Slub Cotton with Flocking

Custom Denim Suit — Slub Cotton with Flocking

We build denim suit programmes from a tech pack or a physical reference sample. This Slub Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, flocking and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Yarn Dyeing — available on Slub Cotton, quoted per position and per colour.
• All-Over Sublimation — available on Slub Cotton, quoted per position and per colour.
• 3D Puff Embroidery — available on Slub Cotton, quoted per position and per colour.
• Heat Transfer Printing — available on Slub Cotton, quoted per position and per colour.
• Piping and Binding — available on Slub Cotton, quoted per position and per colour.
• Garment Dyeing — available on Slub Cotton, quoted per position and per colour.
• Pleating — available on Slub Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Slub Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with flocking applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Promotional Marketing — denim suit uniforms, staff wear or resale programmes
• Religious and Community — denim suit uniforms, staff wear or resale programmes
• Golf Clubs — denim suit uniforms, staff wear or resale programmes
• Sports Teams and Clubs — denim suit uniforms, staff wear or resale programmes
• Airlines and Cruise Lines — denim suit uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so denim suit batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your denim suit programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.