Custom Uniform — Flannel with Flocking
We build uniform programmes from a tech pack or a physical reference sample. This Flannel version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, flocking and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Uniform |
|---|---|
| Base fabric | Flannel |
| Decoration / finish | Flocking |
| Fabric weight | 340-400 gsm |
| Size range | XS-3XL |
| Colour options | 6 Pantone-matched shades |
| MOQ | 500 pieces per style per colour |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 25-35 days after approval |
| Compliance | ISO 9001 |
What you can customise
- Laser Engraving — available on Flannel, quoted per position and per colour.
- Bonding Construction — available on Flannel, quoted per position and per colour.
- Care Label — available on Flannel, quoted per position and per colour.
- Piping and Binding — available on Flannel, quoted per position and per colour.
- Debossing — available on Flannel, quoted per position and per colour.
- Smocking — available on Flannel, quoted per position and per colour.
- Custom Button — available on Flannel, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Flannel-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with flocking applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Retail Store Staff — uniform uniforms, staff wear or resale programmes
- Event Management — uniform uniforms, staff wear or resale programmes
- Streetwear Brands — uniform uniforms, staff wear or resale programmes
- Ski and Snowboard Resorts — uniform uniforms, staff wear or resale programmes
- Healthcare and Hospitals — uniform uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so uniform batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
What is the minimum order quantity?
Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Start your uniform programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
