Custom Hat Sun in Wool Blend with Quilting

Custom Hat Sun — Wool Blend with Quilting

We build hat sun programmes from a tech pack or a physical reference sample. This Wool Blend version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, quilting and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Reflective Printing — available on Wool Blend, quoted per position and per colour.
• Ultrasonic Welding — available on Wool Blend, quoted per position and per colour.
• Smocking — available on Wool Blend, quoted per position and per colour.
• Satin Printed Label — available on Wool Blend, quoted per position and per colour.
• DTG Digital Printing — available on Wool Blend, quoted per position and per colour.
• Acid Wash — available on Wool Blend, quoted per position and per colour.
• DTF Film Printing — available on Wool Blend, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Wool Blend-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with quilting applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Event Management — hat sun uniforms, staff wear or resale programmes
• Fashion Brands and Labels — hat sun uniforms, staff wear or resale programmes
• Laboratories and Pharma — hat sun uniforms, staff wear or resale programmes
• Running and Marathon Events — hat sun uniforms, staff wear or resale programmes
• Hospitality and Hotels — hat sun uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so hat sun batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your hat sun programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.