Custom Full Body Mannequin in Power Mesh with Piping and Binding

Custom Full Body Mannequin — Power Mesh with Piping and Binding

We build full body mannequin programmes from a tech pack or a physical reference sample. This Power Mesh version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, piping and binding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Placement Printing — available on Power Mesh, quoted per position and per colour.
• Acid Wash — available on Power Mesh, quoted per position and per colour.
• Woven Label — available on Power Mesh, quoted per position and per colour.
• Shirring — available on Power Mesh, quoted per position and per colour.
• Flat Embroidery — available on Power Mesh, quoted per position and per colour.
• Stone Wash — available on Power Mesh, quoted per position and per colour.
• Seam Sealing — available on Power Mesh, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Power Mesh-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with piping and binding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Airlines and Cruise Lines — full body mannequin uniforms, staff wear or resale programmes
• Event Management — full body mannequin uniforms, staff wear or resale programmes
• Sports Teams and Clubs — full body mannequin uniforms, staff wear or resale programmes
• Outdoor and Hiking — full body mannequin uniforms, staff wear or resale programmes
• Aviation and Airlines — full body mannequin uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so full body mannequin batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your full body mannequin programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.