Custom Theatrical Costume in Anti-Static Fabric with Puff Printing

Custom Theatrical Costume — Anti-Static Fabric with Puff Printing

We build theatrical costume programmes from a tech pack or a physical reference sample. This Anti-Static Fabric version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, puff printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Sequin Work — available on Anti-Static Fabric, quoted per position and per colour.
• Custom Zip Puller — available on Anti-Static Fabric, quoted per position and per colour.
• Placement Printing — available on Anti-Static Fabric, quoted per position and per colour.
• Care Label — available on Anti-Static Fabric, quoted per position and per colour.
• Chenille Embroidery — available on Anti-Static Fabric, quoted per position and per colour.
• Chain Stitch Embroidery — available on Anti-Static Fabric, quoted per position and per colour.
• Tie-Dye Wash — available on Anti-Static Fabric, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Anti-Static Fabric-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with puff printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Scouts and Youth Clubs — theatrical costume uniforms, staff wear or resale programmes
• Banking and Finance — theatrical costume uniforms, staff wear or resale programmes
• Chemical and Oil & Gas — theatrical costume uniforms, staff wear or resale programmes
• Gyms and Fitness Studios — theatrical costume uniforms, staff wear or resale programmes
• Dental and Veterinary Clinics — theatrical costume uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so theatrical costume batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your theatrical costume programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.