Custom Theatrical Costume in Brushed Fleece with Ruching

Custom Theatrical Costume — Brushed Fleece with Ruching

We build theatrical costume programmes from a tech pack or a physical reference sample. This Brushed Fleece version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ruching and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Contrast Stitching — available on Brushed Fleece, quoted per position and per colour.
• Reflective Printing — available on Brushed Fleece, quoted per position and per colour.
• Seam Sealing — available on Brushed Fleece, quoted per position and per colour.
• Screen Printing — available on Brushed Fleece, quoted per position and per colour.
• All-Over Sublimation — available on Brushed Fleece, quoted per position and per colour.
• Pleating — available on Brushed Fleece, quoted per position and per colour.
• DTG Digital Printing — available on Brushed Fleece, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Brushed Fleece-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ruching applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Esports and Gaming — theatrical costume uniforms, staff wear or resale programmes
• Golf Clubs — theatrical costume uniforms, staff wear or resale programmes
• Veterinary Clinics — theatrical costume uniforms, staff wear or resale programmes
• Universities — theatrical costume uniforms, staff wear or resale programmes
• Schools and School Districts — theatrical costume uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so theatrical costume batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Start your theatrical costume programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.